Quality and Packing

How to Read a Ball Screw Inspection Report

Read an inspection report against its acceptance criterion, measurement basis, and sampling scope before writing the RFQ requirements.

inspection reportqualityrunoutdimensions

Inspection should match the application

A useful inspection report is not simply a thick document. It should cover the buyer risk, and the risk differs: standard parts need dimensions and interchangeability, repair replacement needs consistency with the old part, and only high-accuracy projects need accumulated lead error and preload.

What a usable report has to contain

Every item needs a criterion, or the number cannot be used. The common items map as follows:

ItemWhat is recordedCriterion
Accumulated lead errorTravel deviation within any 300 mm (e300)Grade table: C7 on the order of 0.05 mm per 300 mm, C5 on the order of 0.023 mm per 300 mm (the table gives a permissible variation range, not a ± symmetric tolerance)
Deviation within one turnDeviation over 2πThe 2π allowance for the same grade
Axial clearance or preloadClearance value, or preload state and running torqueDrawing requirement, or the clearance/preload basis both sides agreed
End runoutRadial runout at the journal and bearing seatEnd drawing or support unit fit
Nut runningSmooth running over full travel, abnormal noiseA consistent record of feel and noise
DimensionsDiameter, lead, overall length, thread length, end sizesDrawing dimensions and tolerances
Appearance and packingSurface, threaded section, anti-rust, packing stateThe packing requirements agreed on the order

For what the grade figures mean and where they apply, see C5 vs C7; for the item list itself, see what a ball screw inspection report should include.

A number without a criterion cannot be accepted

A report that says "lead error 0.03 mm" without stating the reference length says nothing: 0.03 mm could be the figure over 300 mm or over the whole travel. A usable report states three things:

  1. Method and datum: which end is the datum, over what measured length, and whether any 300 mm section was used.
  2. Instrument and criterion: what was used to measure, and which drawing or grade table it was checked against.
  3. Sample scope: sample check or full check, how many screws, and which batch was covered.

Accuracy, assembly and dimension items should each be tied to a drawing or a grade table — not summarised as a list of "passed".

Photos are also quality records

For export orders, product photos, label photos, packing photos, and key dimension photos before shipment reduce receiving disputes. Distributors especially need these records for local customer confirmation. Anti-rust and support requirements for long shipments are in long ball screw export packing, and photo checking is covered in how to check shipment photos.

RFQ checklist

  • State which inspection points are needed, and whether full inspection applies.
  • Confirm whether dimension photos or data are required.
  • Describe accuracy grade, preload, or backlash requirement.
  • Ask for product, label, and packing photos before shipment.
  • For export orders, state the required report language and units.

Put the inspection points, accuracy grade, and photo requirements in the RFQ form, then review the quality control and packing page for the available evidence.

FAQ

Can a report prove a whole batch? No. It proves the listed sample and inspection date, so the sample scope has to be written down. To cover a batch, agree sampling rates or the items that are checked in full.

Why does the report need criteria? Without a criterion the number cannot be judged. The same "lead error 0.03 mm" supports a completely different conclusion depending on whether the reference length is 300 mm or the full travel.

Should the report be in English? For export orders, English or a bilingual layout is safer, with consistent units (mm, μm). At minimum the item names, values and conclusions have to be readable by the receiving side.

Next step

Turn this guide into an RFQ

When the specification direction is clear, send the details below together with quantity, lead time, and packing requirements.

Include these details

  • Inspection items, dimension records, or photo evidence that must be confirmed.
  • Rust prevention, hard tube, carton, wooden case, label, and long-part support requirements.
  • Quantity, transport method, destination market, and pre-shipment confirmation needs.